Laser cladding has been widely used in direct laser fabrication and laser refabrication for metal parts. It is a high precision and complicated process due to multiple process parameters involved. These parameters are strongly tied to each other and their effects are still far from being completely understood. In order to make the optimal choice, a feasible mathematical model is established to describe the interaction between laser and powder particles and to predict and control the cross sectional area. Additionally, analysis concentrating on the effect of the various parameters on the cross sectional area is made. Results show that laser power, powder feed rate, scan speed and radius of focused powder stream are the main factors. Correlations between main process parameters and cross sectional area of an individual clad track have been found. The model also provides predictions of range of process parameters for melting powder to form specific cross sectional area, which will guide the experiment and greatly reduce the cost of the experimental investigations.

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A new formulation, a gauge formulation of the incompressible Navier-Stokes equations in terms of an auxiliary field $\mathbf{a}$ and a gauge variable $\phi$, $\mathbf{u} =\mathbf{a}+\nabla\phi$, was proposed recently by E and Liu. This paper provides a theoretical analysis of their formulation and verifies the computational advantages. We discuss the implicit gauge method, which uses backward Euler or Crank-Nicolson in time discretization. However, the boundary conditions for the auxiliary field $\mathbf{a}$ are implemented explicitly (vertical extrapolation). The resulting momentum equation is decoupled from the kinematic equation, and the computational cost is reduced to solving a standard heat and Poisson equation. Moreover, such explicit boundary conditions for the auxiliary field $\mathbf{a}$ will be shown to be unconditionally stable for Stokes equations. For the full nonlinear Navier-Stokes equations the time stepping constraint is reduced to the standard CFL constraint ${\triangle t} / {\triangle x} \le C$. We also prove first order convergence of the gauge method when we use MAC grids as our spatial discretization. The optimal error estimate for the velocity field is also obtained.

We propose a simple and efficient finite-difference method for the incompressible MHD equation. The numerical method combines the advantage of the MAC scheme for the Navier–Stokes equation and Yee's scheme for the Maxwell equation. In particular, the semi-discrete version of our scheme introduces no numerical dissipation and preserves the energy identity exactly.

We study a time domain decorrelation method of source signal separation from convolutive sound mixtures based on an infinite impulse response (IIR) model. The IIR model uses fewer parameters to capture the physical mixing process and is useful for finding low dimensional separating solutions. We present inversion formulas to decorrelate the mixture signals and derive filter equations involving second order time lagged statistics of mixtures. We then formulate an l constrained minimization problem and solve it by an iterative method. Numerical experiments on recorded sound mixtures show that our method is capable of sound separation in low dimensional parameter spaces with good perceptual quality and low correlation coefficient comparable to the known infomax method.